Traditionally, A nipper, also known as a tile nipper, is a tool used to “nip” or remove tiny bits of a hard material, It is similar to a pair of scissors or pliers but the advancements in technology and the urge to use more force and precision in the heavy machinery sectors gave rise to the air nippers which uses the pneumatic shear in its operations. Air nippers (pneumatic tools) are instruments that employ compressed air to produce or cut holes in metal or resin more effectively. Even objects that would normally be impossible to cut manually can be simply chopped with minimal force. Different products cut a variety of materials, including copper wire, steel wire, and resin, and handle a variety of tasks, such as crimping, bending, and crushing. Aside from lightweight and easy-to-handle small hand-held types and types that can be incorporated into automatic equipment, machinery, and robots, there are a variety of other types available, such as slide-types that slide to cut and heat cutting types where the blade is heated to cleanly cut plastic, resin, and the like. A variety of options are available to suit a variety of uses. Air nippers are also used in industries to cut thin metal plates, trim linear materials, and cut plastic nozzles, electronic feet, winding machines, and so on. These nippers can be well utilized in places where it is difficult to handle the manual nippers.
Air nippers also come in different variants as per the diverse utilizations such as handheld, round type, square surface mount, thrust cut, air scissor, sliding nipper, and many others.
How to pick out the ideal air nippers
Due to the huge industrial and household requirement air nippers are also designed for a specific purpose and to meet out the unique requirements i.e. material to deal with, the thickness of the wire/ cable, and environment, etc so for that reason the following tips should be taken into account :
- We must first determine the substance of the product to be sliced before purchasing a pneumatic shear nipper. Because pneumatic scissors for cutting metal wires and plastic nozzles are not ubiquitous, the service life of the air nipper blades will be significantly reduced.
- A Scissor head for pneumatic shear of soft and hard plastic is preferred.
- The Heat-treated steel alloy blades stay sharper for longer and require less maintenance as compared to the cheap blades in the market.
- The quickest cutting speed ensures that the task is done efficiently and that the shear surface is not distorted.
- Cutting capacity and the power which the nipper can offer should be taken care of before purchasing the air scissor or nipper.
Maintenance of the air nippers and crimpers
- Continuous use of damaged blades may cause major damage to the tools or accidents; consequently, replace broken blades.
- Carefully use high-quality special air tool oil before each day’s work to thoroughly moisturize the cylinders, blades, bearings, and other components of the air nippers and air crimper tools, ensuring that the pneumatic scissors and pneumatic crimping tools are in optimal functioning condition.
- Replace worn bearings or front guide wheels as soon as possible to allow for regular operation.
- After the heat nippers blade has cooled, replace it. Keep in mind that they maintain heat long after the power has been switched off.
- Storage: Keep tools in a secure location that is not subjected to dust, moisture, dampness, or freezing and clean of the tool after the day is over to increase the service period of the tool.
Despite such extensive benefits, it does have several drawbacks on its part As an energy source, an air compressor is required, which has a significant maintenance cost. A high level of airtightness is essential, and cylinder components must not be damaged or aged. It cannot be taken with you unless it has the flexibility of a manual crimper and an electric crimper but these facts the air nipper’s advantages out weight the disadvantages that’s why Modern plastic factories, rubber factories, computer factories, electronics factories, computer manufacturing assembly plants, telecoms phone factories, lighting factories, camera factories, home appliances, and plastic injection molding factories all utilize it.